Dec 26, 2024
Company News
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Precision grinding technology forms the foundation of high-performance electronic ceramics. Infor Machinery's LPM Series Vertical Nano Ceramic Sand Mill delivers unmatched particle control for dielectric, piezoelectric, and semiconductor ceramic applications.
Electronic ceramic manufacturing demands submicron particle uniformity. The LPM Series achieves this through:
Screenless Centrifugal Discharge: Prevents contamination from mesh screens (critical purity >99.95%)
Silicon Carbide Grinding Chamber: Maintains material purity during processing
Advanced Cooling System: Temperature control within ±1°C
Real-time Monitoring: Continuous tracking of 12 process parameters
Variable Speed Control: 0-650r/min for material-specific optimization
The system handles zirconia grinding media from 0.1-2.0mm, enabling precise control over final particle characteristics crucial for ceramic performance.
Modern electronic ceramics require specific particle characteristics:
| Parameter | Traditional Mills | LPM Series Advantage |
|---|---|---|
| Particle Distribution | Broad (D90/D10 >5) | Narrow (D90/D10 <3) |
| Contamination Risk | High | Near-zero (SiC chamber) |
| Temperature Control | ±5°C | ±1°C |
| Process Stability | Frequent adjustments | Continuous monitoring |
| Energy Consumption | High | Ultra-low |
The permanent magnet motor option provides additional 15-20% energy savings compared to conventional systems, significantly reducing production costs.
Different electronic ceramic applications benefit from specialized configurations:
1. Multilayer Ceramic Capacitors (MLCC)
Processes barium titanate with narrow particle distribution
Maintains stoichiometric composition
Handles high-solid-load slurries (up to 85%)
2. Piezoelectric Ceramics
Preserves crystal structure integrity
Suitable for PZT formulations
Enables precise doping uniformity
3. Substrate Ceramics
Achieves required surface smoothness
Processes aluminum oxide formulations
Maintains thermal conductivity properties
4. Semiconductor Ceramics
Handles varistor formulations (ZnO-based)
Processes thermistor materials
Maintains electrical property consistency
Infor Machinery brings specialized expertise to advanced ceramic production:
Material-Specific Experience: Proven results with various oxide systems
Reliable Performance: Designed for continuous 24/7 operation
Technical Support: Comprehensive assistance from material testing to full production
Quality Assurance: Meets stringent electronics industry standards
Our systems currently serve leading electronic ceramic producers in Japan, South Korea, and Southeast Asia.
From MLCC dielectrics to advanced piezoelectric components, Infor Machinery's LPM Series Vertical Nano Ceramic Sand Mill provides electronic ceramic manufacturers with contamination-free, precision grinding technology. Our solutions deliver the particle control needed for next-generation electronic components while optimizing production efficiency.
